TRL-8 Operational Field Testbed Appalachian Mountain Range, WV Zero External Supply Lines

THE INFINITE LOOP
Closed-Loop Biomass Pyrolysis & Sustained Autonomy

The empirical demonstration of zero-supply-line critical infrastructure. Operating in the rugged Appalachian mountains, The Infinite Loop converts localized forestry slash and timber residue into continuous baseload power, native 700V DC fast-charging, district hydronic heat, and biochar soil mineralization without external grid or fuel connections.

Operational Standards: West Virginia Code §5B-2-21 • NAICS 541715 R&D Certified • Powered by Agra Dot Energy.

Thermodynamic Mass Balance

The 5-Stage Zero-Waste Architecture

Complete circular lifecycle converting raw organic liabilities into continuous sovereign power and soil fertility.

STAGE 01

Feedstock Intake

Harvesting on-site timber slash, sawmill off-cuts, and storm debris. Pre-dried to <18% moisture using system waste heat.

Input:Raw Slash
Moisture:< 18% Target
STAGE 02

Pyrolysis Core

High-temperature downdraft gasification producing high-caloric syngas (CO + H₂) with zero tar condensation.

Efficiency:58.5% CGE
Core Temp:1,050°C
STAGE 03

Pawnee GenSets

Pawnee 45 kW rotary internal combustion power plants converting raw syngas into continuous electrical power.

Electrical:45 kW Firm
Bus Link:700V Native DC
STAGE 04

Co-Gen Recapture

Plate heat exchangers capture 100% of rejected thermal energy for district heating, wood drying, and bio-acid collection.

Heat Export:100% Captured
Liquid Byprod:Wood Vinegar
STAGE 05

Biochar Sink

Pure elemental biochar returned to surrounding soil. Permanent carbon removal that cuts agricultural irrigation needs by 40%.

Carbon Sink:3.26t CO₂e/Ton
Soil Yield:+35% Growth
Appalachian Field Evidence

Tested Under Severe Winter Conditions (-20°F)

The Infinite Loop testbed operates at high altitude in the West Virginia timberland. During severe cold snaps reaching -20°F with heavy snowpack, the facility maintained uninterrupted 24/7 power, data mesh routing, and vehicle charging:

  • ✔ Zero Grid Assistance: 100% disconnected from the commercial regional transmission grid.
  • ✔ Zero Fuel Delivery: Power plants sustained continuously on on-site forest wood chips.
  • ✔ Sub-16ms Island Transition: Solid-state automatic transfer switches held compute loads during grid fault tests.
  • ✔ Air-Gapped Telemetry: All dispatch logging executed via local TriFi RF mesh with zero cloud dependencies.
Kinetic Mobility Coupling

Coupled to Kurb Kars Autonomous Fleets

The Infinite Loop testbed serves as the primary proving ground for Layer 2 kinetic mobility. Kurb Kars utility EVs and NEMT pods recharge directly from the facility’s 700V DC native fast-charging bus:

  • ✔ Direct Native 700V DC: Eliminates round-trip AC conversion losses, providing maximum charging speed.
  • ✔ DAOS_A2A_M2M_v3 Protocol: Vehicles authenticate, authorize power draw, and settle energy balances cryptographically over local RF mesh.
  • ✔ Swappable LiFePO4 Cartridges: Rapid hot-swap battery replenishment enabling continuous 24/7 autonomous patrol.
SOW: INFINITE_LOOP_DEPLOYMENT WV CODE §5B-2-21 SPEC

Turnkey Closed-Loop Microgrid Engineering SOW

$15,000.00 – $50,000.00 / Milestone SOW

Front-End Engineering Design (FEED) and deployment specification to replicate The Infinite Loop architecture for timber operations, agricultural processing plants, remote industrial campuses, and municipal utility districts.

Engineering Deliverables & Milestones:

  • ✔ Site Feedstock Caloric Assay: Bomb calorimeter assay under ASTM D5865 calculating continuous baseload kW potential.
  • ✔ Pawnee Rotary Powertrain Sizing: Microgrid single-line diagrams specifying continuous syngas generation capacity.
  • ✔ Native 700V DC Busbar Topology: Eliminating AC conversion stages for battery storage, EV fast charging, and edge compute.
  • ✔ Co-Gen Hydronic Heat Loop Design: Thermal recapture piping schematics for industrial drying or building heating.
  • ✔ Biochar Carbon Sequestration Pro Forma: Documentation qualifying project for USDA REAP grants and IRA §6417 cash refunds.
⚖ Billed via milestone bank wire. Job-costed ledger isolation compliant with FAR Part 31 and DCAA SF 1408.
Proving Authority: Michael Noel, Principal Systems Architect